Our Process

1. Introduction to Our Manufacturing Workflow

At Alltech Castings, we follow a structured, quality-driven workflow. First, we evaluate your requirements carefully. Then, we plan each stage using advanced techniques. Moreover, our team monitors the entire process to ensure consistent quality and superior performance. As a result, our customers receive reliable and precise castings every time.

2. Pre-Production Phase
Engineering Feasibility
Die Making
Die Inspection

During this phase, we analyse designs, prepare tooling, and inspect dies to ensure perfect dimensional accuracy. Additionally, we confirm that each requirement aligns with the final application before moving forward.

3. Pattern & Shell Creation Process
Wax Pattern Injection
Cleaning of Pattern
Assembly
Coating Cover
Drying
Dewaxing
Shell Backing

This stage focuses on building the wax model and forming a strong ceramic shell. Moreover, we follow controlled drying and dewaxing steps to maintain structural integrity.

4. Casting, Finishing & Final Output
Pouring
Cutting
Heat Treatment
Fettling and Finishing
Casting Inspection
Machining
Packaging and Dispatch

In this final phase, we pour molten metal, perform heat treatment, and finish each part. Additionally, we conduct strict inspections before machining and dispatching products to clients worldwide.